Lead Aero Structures Engineer (Stress Analysis)

Roles and Responsibilities :

Job Description Summary

• Perform high-quality mesh generation for structural analysis using Hypermesh and Patran.
• Develop and refine GFEM and DFEM models for various components and assemblies, ensuring mesh quality and compliance with CAE standards.
• Prepare models for static, dynamic, and thermal FEA simulations.
• Perform Strcutural Analysis Hand calculation for static stress checks like Buckling, crippling, Lug analysis, fastener check using classical methods
• Interpret and apply engineering drawings and CAD data to build accurate finite element models
• Ensure mesh quality and convergence to meet analysis requirements.
• Ensure adherence to customer-specific FEM guidelines and industry best practices.
• Collaborate closely with design, simulation, and test teams to validate and iterate FE models.
• Document meshing processes, model assumptions, and preprocessing methodologies.
• Troubleshoot and resolve issues related to meshing and model setup.

Job Requirements :

• 10+ years of experience in stress analysis engineering, preferably in the aviation industry.
• Familiarity with optimization techniques for FE modeling.
• Strong command over Hypermesh and Nastran/ Patran for shell and solid meshing.
• Hands-on experience in GFEM and DFEM meshing techniques and standards.
• Perform Strcutural Analysis Hand calculation for static stress checks like Buckling, crippling, Lug analysis, fastener check using classical methods 
• Solid understanding of FEA fundamentals, material properties, and boundary conditions.
• Familiarity with CAD software (e.g., CATIA, NX) for model extraction and cleanup.

• Excellent problem-solving and communication skills

• 10+ years of relevant Airframe structural Analysis experience 

• Bachelor's or master’s degree in mechanical, Aerospace, or related engineering field.

• Ability to manage multiple tasks and meet tight deadlines.