Job Description - Process Manager
Gopalganj, Bihar
Salary Based on experience and qualifications

Educational Qualification

Diploma or Degree in DIFAT or equivalent qualification in Fermentation Technology, Alcohol Technology, Chemical Engineering, or a related discipline.

Job Summary

The Process Manager will be responsible for overseeing and optimizing the end-to-end production process of the 300 KLPD grain-based ethanol plant. The role involves ensuring safe, efficient, and cost-effective operations while maintaining product quality, regulatory compliance, and process excellence.

Key Responsibilities

Manage day-to-day plant process operations to achieve production targets.
Monitor and optimize fermentation, distillation, evaporation, dehydration, and allied process parameters.
Ensure efficient utilization of raw materials, utilities, chemicals, and manpower.
Coordinate with production, quality, maintenance, and utility teams to ensure uninterrupted plant operations.
Analyze process data and implement improvements to enhance yield, productivity, and energy efficiency.
Maintain compliance with statutory requirements, SOPs, GMP, environmental norms, and safety standards.
Troubleshoot process issues and implement corrective and preventive actions.
Lead process improvement initiatives to minimize losses and reduce operational costs.
Supervise and train shift engineers, operators, and technical staff.
Prepare and review daily production reports, MIS, and operational performance metrics.
Support commissioning, expansion, and debottlenecking projects as required.
Ensure adherence to EHS policies and promote a strong safety culture across the plant.

Desired Skills & Competencies

Strong knowledge of grain-based ethanol manufacturing processes.
Understanding of fermentation technology, distillation systems, and process optimization.
Ability to interpret process parameters and troubleshoot operational issues.
Leadership and team management capabilities.
Excellent analytical and problem-solving skills.
Good communication and coordination abilities.
Proficiency in MS Office and production reporting systems.

Experience

8-15 years of relevant experience in grain-based ethanol, distillery, or allied process industries.
Experience in managing large-scale ethanol plant operations will be preferred.

Key Performance Indicators (KPIs)

Achievement of daily and monthly production targets.
Ethanol yield and process efficiency.
Reduction in process losses and downtime.
Compliance with quality, safety, and environmental standards.
Energy and utility optimization.
Timely reporting and effective team management.

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Process Manager