Senior Manager

Role & responsibilities

• Lead process validation and capability analyses through development, ramp, and high-volume production and identify automation opportunities and manage corrective actions to improve yield. Expertise in CNC Programming across 3 to 5axis Operations, Creating Macro Statements, Handling Probe, Presetter, Basic Measuring Equipment and other Special gauges for the inspection of the Product and the Equipment's.
• Expertise in handling CAD & CAM Software and developing detailed machine processes including Tool selection, Tool Path, Cutting Parameters and Fixturing strategies for efficient and accurate operation. Collaborate with Quality, Production, and other Cross functional teams to validate processes and implement engineering changes in terms of Kaizen, Cost Saving, Man power Optimization and Poka Yoke effectively. Initiate the Continuous Improvement and Lean Manufacturing Principles to Streamline Production Process, Optimize the Work Flow, Eliminate the Waste and to Improve the Operational Efficiency. Expertise in conducting and document Process Capability studies (Cp, Cpk) and improve Overall Equipment Effectiveness (OEE) to maximize machine productivity and minimize downtime.
• Hands of Experience in conducting the experiment like DOE (Design of Experiments), SPC (Statistical Process Control) analysis, Waterfall Study and Data-driven yield improvements.
• Define Process Parameters, DFM, SOP & Other Documents supported for the Process, Consumables, Secondary Operations, and Qualifications.
• Expertise in preparing detailed Process Flow Diagrams (PFDs), Process Failure Mode and Effects Analysis (PFMEAs), and Control Plans (CPs) for effective process management and risk mitigation.
• Support Internal and External audits (Includes Customer Audit) by ensuring document traceability, calibration records, and compliance to documentation protocols.
• Continuously monitor and update key manufacturing performance metrics including OPP (Overall Process Performance), OEE (Overall Equipment Effectiveness), PPH (Parts Per Hour), FTQ (First Time Quality), tool and consumable usage, CPC (Cost Per Component), and scrap cost.

Preferred candidate profile

• Bachelor of Engineering degree in Mechanical Engineering, Manufacturing Engineering, or related field.
• Minimum 16-20 years of experience in CNC Programming, VMC or HMC (Fanuc / Siemens Controller), Precision Machining and hands on experience with Optimizing cutting speed (Vc), feed rate (f), depth of cut (ap, ae) for tool life vs productivity in a Manufacturing environment.
• Expertise in CAD & CAM software (Mastercam, Siemens NX, SolidWorks) and High-speed machining (HSM) and adaptive clearing strategies Familiarity with ISO 9001 / ISO 14001 / ISO 45001 (as applicable to industry).
• Excellent interpersonal and communication skillsmust influence and collaborate globally