Job Description
Role & responsibilities
• Develop Value Stream Mapping (VSM) for end-to-end process flow
• Design and optimize plant/layout for smooth material and process flow
• Analyze cycle time at each station and identify bottlenecks
• Perform time study and establish standard cycle times
• Calculate line capacity based on cycle time and demand
• Prepare capacity planning for machines, manpower, and shifts
• Balance line to improve throughput and reduce idle time
• Identify non-value-added activities and eliminate waste (Lean)
• Optimize WIP levels and improve line flow efficiency
• Support production ramp-up and line expansion planning
• Coordinate with cross-functional teams for layout and process changes
• Use tools like Yamazumi, takt time, and line balancing techniques
• Improve space utilization and reduce material movement
• Monitor actual vs planned capacity and take corrective actions
• Maintain VSM, layout drawings, and capacity planning documents